Is my cooler working?

Your cooler has a hard physical limit.
Find out how close it is getting.

An evaporative cooler cannot blow air colder than the outdoor wet-bulb temperature — no matter its age, brand, or price. Measure what yours actually delivers, compare it to that limit, and you will know whether the machine is at fault, your house is, or the weather is.

Outdoor conditions

Units

What good looks like

Worked example · 95 °F · 15 % RH · 5,000 ft

Best a cooler can do

64.7°F

a 30.3 °F drop

New rigid media pads, fully wetted, correct airflow — 90 % of the available cooling. A well-sorted machine on a good day.

Typical, well maintained

68.1°F

a 26.9 °F drop

80 % of available cooling — what most working coolers deliver mid-season. If yours lands here, nothing is wrong with it.

Now check yours

Run the cooler for 15 minutes, then measure the air at your nearest supply register. That reading against the outdoor conditions is the whole diagnosis:

effectiveness = (outdoor − measured) ÷ (outdoor − wet-bulb)

At the register, in °F

Rigid media is a stiff honeycomb block; aspen is loose wood fibre in a mesh frame. This sets what counts as typical for your machine.

What the number means

The top boundary depends on your pads, because their construction sets what the machine was ever capable of: 0.85 for 8–12 in rigid media, 0.70 for a 4 in rigid block, 0.65 for aspen. The bands below are written at 0.80, between the three; the calculator uses the boundary for the pad type you pick, and starts on 8–12 in rigid media.

Where your air actually sits

Each dot is a state of the air — a temperature and a relative humidity. Outdoor air starts warm and comparatively dry, at the right. As it evaporates its way through the pads, it slides along the curve: cooling and gaining humidity at the same time, because that trade is the entire mechanism. The hollow dot is the typical, well-maintained figure from the panel above; the filled dot is where your cooler's own process actually stops — usually close by, since both are a matter of a pad in decent shape. If the machine could keep going, it would continue on to the wet-bulb floor at the top left — fully saturated air, and the hard limit nothing can beat.

Outdoor air, wet-bulb floor, and cooler output plotted by temperature and humidity Outdoor air at 95 °F and 15 percent humidity, the wet-bulb floor at 61 °F where the air would be fully saturated, and the cooler's expected output at 64.7 °F, alongside the 68.1 °F a typical well-maintained cooler delivers, connected along the path the cooling process actually follows. Comfortable output 0 20 40 60 80 100 40 50 60 70 80 90 100 110 Temperature °F Relative humidity % Outdoor air95°F · 15% Typical68.1°F · 70% Best case64.7°F · 84% Wet-bulb floor61.4°F · 100%

Tab to a point, or hover it, to read its temperature and humidity.

How cold should the air be?

The honest answer is that it depends entirely on the weather, which is why nobody can quote you a single number. But for a well-maintained cooler at sea level, here is what to expect at the register:

Cooler output air temperature °F, well-maintained cooler at 85 % effectiveness, sea level. At 5,000 ft subtract roughly another 2 °F.
Outdoor10 % RH20 % RH 30 % RH40 % RH
85 °F60636770
90 °F63677174
95 °F66707478
100 °F69747882
105 °F72778286

Two things in that table are worth sitting with. Read across any row and the cooler output air warms by 10 °F as humidity climbs from 10 to 40 % — the machine has not changed, only the air it was given. Read down the 40 % column and a cooler on a 105 °F day delivers 86 °F air, which is why people in humid climates conclude these things do not work. In their climate, they are close to right.

Read down the 10 % column instead and the same machine turns 105 °F into 72 °F. That is the case for evaporative cooling, and it is entirely a case about climate.

How to take the measurement

Bad measurements cause more wrong conclusions on this subject than bad coolers do. Five minutes of care here is worth more than any diagnostic tool.

  1. Run the cooler at least 15 minutes with the pump on. Pads that have just been wetted are still cooling themselves down. An early reading reads warm and will make a healthy unit look broken.
  2. Measure at the nearest supply register, or at the cooler's discharge. Not a distant bedroom — duct losses are real, and they are a different problem from evaporation.
  3. Keep the probe out of direct water carryover. Droplets on the sensor read wet-bulb, not air temperature, and produce impossible numbers.
  4. Measure room temperature separately. It is not the same quantity and will read considerably warmer. Comparing cooler output air against room air tells you about the house; comparing it against wet-bulb tells you about the cooler.
  5. Use an actual thermometer. A $10 digital probe or an instant-read kitchen thermometer is entirely adequate. Your phone's weather reading is not a measurement of anything inside your house.

If the numbers are fine and the house is still hot

An evaporative cooler is a once-through machine, not a recirculating one. It pushes a continuous stream of outside air into the house, and that air has to leave somewhere. A sealed-up house stalls the airflow, indoor humidity climbs, and cooling collapses — with nothing at all wrong with the cooler.

Open 1.5 to 2 square feet of window or relief opening per 1,000 CFM, ideally on the far side of the house from the cooler. Then measure again. More on relief air.

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